Product Information:
NU Roof Elastomeric Roof Coating Product
Description: NU Roof
is a superior grade elastomeric coating formulated for excellent
flexibility and durability over most conventional roof substrates. This
product is highly water resistant and produces a seamless membrane that
actually expands and contracts with changes in weather. NU Roof
elastomeric remains flexible even in sub-zero temperatures and is highly
UV resistant. Application is fast and easy which reduces costs over
conventional roofing methods.
Uses:
- Galvanized metal
- Polyurethane
foam
- Aged built up roofs
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- Cured concrete
- Asphalt shingles
-
Wood
|
Performance Information:
- Superior exterior durability,
- Reduces Thermal Shock ·
- Superior UV resistance
- Low temperature
flexibility down to -20F
- Long term resistance to dirt pick-up
-
Excellent adhesion to most roof substrates
- Super wet and dry adhesion
- Highly water resistant·
- Very economical compared to alternatives
-
Easy soap and water clean-up
Characteristics:
- Color - White, custom colors
- Finish - Flat.
3-6 units at BOF
- Drying time - @ 77F and 50% relative humidity
to
touch: 1 hour
to recoat: 8 hours
- Coverage -100 sq. ft./gal. @ 16 mils
wet (theoretical, no loss)
- Flash point - 201 F (PMGCJ
- Volume
solids - 50.8%
- VOC - 4Ogms/liter
- PVC-42.9%
- Weight solids -
65.9%
- Weight per gallon - 12.11 Lbs.
- Viscosity - 1O4KU
- Tensile
strength - 283psi
- Elongation - 245%
- Permeability @ 25 mils dry -
1.25 perms
- Resistance to pounding water -0.O456gms/24hrs
Application:
- Method - Brush, roll or spray
Brush - Full body - 20
mils wet
Roll - Full body - 20 mils wet
Airless spray Pressure
3000psi
- 5000 PSI
Fluid hose - 1 /4'l0 lip - .025"-.029' - 0.36" ·
Reduction - None recommended
- Clean up - Water
- Storage -DO NOT FREEZE
- Mixing - Mix thoroughly before use
- Cracks in substrate - Repair
with acrylic caulk and spun-glass cloth if necessary
- Pounding areas -
Build up with sufficient material to allow for drainage
- Multiple
coats - Apply 2 to 3 coats allowing sufficient time between coats for
drying
NU-ROOF General Introduction
Thanks to Environmental Protective Coatings, Inc. improved
technology, we are able to introduce a much improved elastomeric acrylic
coating to roof owner users. We have incorporated our superior acrylic
polymers into an elastomeric base for an ultimate insulation believed to
be far superior to any other conventional coating now available.
Although acrylic latex polymers are known for their exterior durability
and ultraviolet resistance, early roofing applications were occasionally
problematic because the polymers were designed for applications other
than roofing. The new acrylics for roofing, however, are internally
plasticized to maintain elastomeric properties, such as high and
low-temperature flexibility. In addition, they are combined with unique chemistries
that provide both long-term dirt pick-up resistance and
outstanding adhesion to many roofing substrates.
The durable 100%
acrylic-based coatings can be easily applied over a variety of roofing
substrates including aged built-up, polyurethane foam, asbestos,
galvanized steel, asphalt shingles, or cured concrete, and offer the
following benefits:
- Superior exterior durability and UV light
resistance
- High temperature stability
- Low-temperature flexibility
down to -15 degrees
- Dirt pick-up resistance
- Excellent adhesion to
polyurethane foam and many other substrates
- High reflectivity which
reduces roof surface temperatures, thereby prolonging roof life and
reducing interior temperatures and energy costs
- Easy application by
spray, brush, or roller - thus lowering application costs
- Low
toxicity and odor
- Simple water cleanup for manufacturers and
contractors
NU-ROOF
NU-ROOF latex was specifically designed for superior wet and
dry adhesion to low and high-density foam. NU-ROOF also exhibits
excellent adhesion to a variety of other construction substrates.
Typical Performance properties of NU-ROOF Elastomeric Roof Coating
Listed below are the individual properties inherent in NU-ROOF
technology. It is important to remember that it is the balance of these
properties that is unique to this chemistry. Although coatings based
upon other technologies may exhibit excellence in one or two performance
properties, it is the combination of all the properties that is required
for a successful elastomeric roof coating.
Durability
Since the advent of Plexiglas acrylic plastic sheet during
World War II, acrylics have been known for their exceptional durability,
offering unequaled resistance to degradation by sunlight and moisture.
It was the UV resistance of the acrylic polymer - the lack of which is
the major cause of failure in conventional roof systems - that first led
manufacturers to consider acrylic polymers for elastomeric roof
coatings. Through NU-ROOF technology these acrylic polymers have been
tailored specifically for elastomeric roofing applications, although NU-ROOF
affords many more hi-tech and practical uses, such as hot and cold
industrial plant pipes.
Low Temperature Flexibility
Coatings for dimensionally unstable
roofing substrates must have long-term low-temperature flexibility. This
is necessary to accommodate thermal expansion and contraction of the
substrate, so that coatings will not fail over an extended period of
time or with extreme weather conditions. It should be remembered that
the effects of extreme weather conditions are not restricted to cold
climates. Evaporation of water after a sudden thunderstorm on a hot day
in any geographic location can rapidly drop the roof temperature as much
as 100 degrees. causing severe thermal stress on the roof surface. Roof
coatings based on NU-ROOF technology can withstand a 180 degree
flexibility bend at -15 degrees without cracking. Since there is no
plasticizer to migrate from the system, this flexibility is retained
over time. Long term resistance to cracking extends the life of the
roof. It is important to note that elastomeric roof coatings should
exhibit good mechanical properties at room and low temperatures before
and after exterior exposure.
Stop Leaks
NU-ROOF stops most small holes by application directly to
surface substrate.
Tensile Strength and Elongation
Thermal movement of a roof requires
high tensile strength and elongation as well. The tolerance for movement
of these coatings is essential due to the dynamic nature of a roofing
substrate which expands and contracts due to climatic conditions and the
shifting and settling of the foundation. These properties also give
properly-formulated elastomeric roof coatings the needed flexibility and
elasticity to withstand impact from foot traffic and other abuse without
rupturing.
Dirt Pickup Resistance Polymers designed for NU-ROOF elastomeric roof
coatings combine the inherent flexibility of pliable, low Tg polymers
with long-term resistance to dirt pickup. Without dirt pickup
resistance, the roof coatings would quickly darken with age. Because
dark materials tend to absorb heat, dirt pickup can significantly
increase roof surface temperatures which, in turn, increases interior
temperatures and energy costs. NU-ROOF-based coatings, however, resist
dirt pickup and retain their white, reflective appearance. Test roofs
have shown that after five years of exposure, the surface temperature of
the NU-RO OF-based acrylic coating was 35 degrees cooler that that of a
conventional caulk polymer coating and 85 degrees cooler than a black
uncoated roof.
NU-ROOF Elastomeric Coatings
Although designed specifically for
superior wet and dry adhesion to high and low density polyurethane foam,
elastomeric roof coatings properly formulated with NU-ROOF latex polymer
exhibit excellent adhesion to other typical roofing substrates. A
variety of ceramics, color chips and metal oxide pigments can be used to
produce tinted roofs. NU-ROOF-based elastomeric roof coating
formulations can vary due to different climates.
Actual Performance Properties of NU-ROOF Elastomeric Roof Coating
Tensile Strength and Elongation NU-ROOF insulating coatings expand
and contract along the roofing substrate to which they are applied
because of their excellent tensile strength, elongation and recovery
properties. Resistance to cracking will be maintained upon long-term
exterior exposure because NU-ROOF acrylic does not require a
plasticizer. Typical tensile strength, elongation and recovery
properties of NU-ROOF elastomeric roof coating are shown in Table 1.
| Table 1
- Typical Mechanical Properties of NU-ROOF Elastomeric Roof
Coatings Mechanical Properties After Two-Week Cure 700 / 50% Relative
Humidity |
| Property |
74 Degrees F |
32 Degrees
F |
0 Degrees F |
|
Percent Recovery |
65 (65) |
54 (65) |
63 (52) |
|
Percent Elongation |
|
|
|
| Maximum Stress |
240 (140) |
120 (110) |
80 (70) |
| Break |
245 (230) |
215 (180) |
130 (120) |
|
Tensile Strength
(psi) |
|
|
|
| Maximum Stress |
173 (242) |
245 (394) |
728 (699) |
| Break |
167 (232) |
220
(385) |
659 (699) |
Note:
The numbers in parenthesis are after an additional 50 hours
Weather-Ometer exposure. These numbers show noticeably lower elongation
and higher tensile strength than after only a two-week cure. The
additional Weather-Ometer exposure ensures complete cure of the mastic
and also leaches out the water-sensitive components of the formulation,
e.g. ethylene glycol, HEC thickener and dispersants which act to
hydroplasticize the roof mastic film. The use of 50-hour Weather-Ometer
exposure or a "zero-point" is recommended for monitoring
changes that occur in accelerated or real-world exposure studies.
Other Performance Properties
| Mechanical Properties |
|
|
Room Temperature Tensile Strength |
670 psi |
|
Room
Temperature Elongation |
460% |
|
0 Degrees F Tensile Strength |
2100 psi |
|
0 Degrees F
Elongation |
100% |
| Low Temperature Flexibility @
180 degrees Bend |
Passes @
-25degrees F |
| Clear track Firm |
Low |
| Adhesion to
PUF |
|
|
Dry (pound/inch) |
5 A/C |
|
Wet (pound/inch) |
2A |
| Perms |
14 |
| Water Swelling (30 days) |
8% |
Dirt Pickup-Resistance and Low-Temperature Flexibility
The
combination of dirt pickup resistance and low-temperature flexibility is
unique to NU-ROOF based on acrylic polymers formulated in NU-ROOF.
Surfaces coated with these formulations retain the initial white,
reflective color, thereby decreasing the exterior surface temperature of
the roof and further reducing interior building temperatures. This could
mean a savings in air conditioning costs. It is necessary for roof
mastics to have low-temperature flexibility because they must
accommodate the thermal expansion and contraction of the roof substrate.
In addition, they must resist the impact of hailstones prevalent in most
climates. Our NU-ROOF formulation can be bent over 180 degrees over a
1/8 inch mandrel at 15 degrees without breaking.
Superior Adhesion to Polyurethane Foam Formulations based on NU-ROOF
technology acrylics exhibit superior adhesion to polyurethane foam. The
standard 180 degree peel adhesion test measures the wet and dry adhesion
properties of an elastomeric roof coating formulation. Samples of NU-ROOF
acrylic were tested on an Inston Unit. According to test results, the
weakest point was found to be in the cohesive strength of the foam
rather than the bond between the roof mastic and the foam. The adhesion
data reveal that formulation of NU-ROOF elastomeric actually tore the
adhesion during the test. This type of failure is referred to as
cohesive failure in the substrate. The conventional acrylic roof mastic
failed adhesively in the same test, and the values were significantly
lower than those recorded for our NU-ROOF formulation. The excellent
peel adhesion data obtained in the laboratory were also found in the
tests run under the exterior exposure conditions. Results appear in
Tables 2 and 3.
| Table 2 -
Adhesion to Polyurethane Foam Formulation |
|
|
|
|
|
|
|
Formulation
Binder |
NU-ROOF |
|
Conventional Acrylic Binder Roof Mastic Latex |
|
Peel Adhesion (lb./in.) |
|
Peel Adhesion (lb/in.) |
| Foam Density
(lb./ft) |
Dry(1) |
Wet(2) |
|
Dry
(1) |
Wet(2) |
| 2.5(3) |
5.0 C |
3.0 C |
|
1.0 A |
< 0.2 A |
| 3.5 (3) |
3.5 C |
2.O C |
|
1.O A |
< 0.2A |
| 4.0 (4) |
3.6 C |
3.5 C |
|
1.O A |
< 0.2A |
|
|
|
|
|
|
| A = Adhesive Interfacial Failure |
| C = Cohesive Failure in Substrate |
(1) Sample cured two weeks at 75"F/25"C and 50% relative humidity
and tested.
(2) Sample cured two weeks at 750F/250C and 50% relative
humidity and then immersed in water for one week and tested while wet.
(3) Smooth surface texture.
(4) Orange peel surface texture.
| Table 3 - Adhesion of NU-ROOF Acrylic to Polyurethane Foam after
Exterior Exposure |
|
|
|
| Cure Time |
Adhesion |
Failure |
| One week dry (1) |
4.8 lb./in. |
Cohesive |
| One week dry plus one week water soak (2) |
4.1 lb./in. |
Cohesive |
|
Eight Weeks exterior (3) |
4.4 lb./in. |
Cohesive |
| Twenty-eight weeks exterior (3) |
4.0
lb./in. |
Cohesive |
| Two years exterior |
5.0 lb./in. |
Cohesive |
(1) Sample cured two weeks at 75"F/25"C and 50% relative
humidity and tested.
(2) Sample cured two weeks at 750F/250C and 50%
relative humidity and then immersed in water for one week and tested
while wet.
(3) Samples exposed horizontal face up, Southeastern
Pennsylvania. Samples not cured in the laboratory.
Long Term Exterior Roofing Exposure
Early prototypes of NU-ROOF based
coatings have been on exposure since the late 1980's and in actual
roofing applications since 1989. These exposures continue to demonstrate
excellent performance.
NU-ROOF elastomeric roof coating formulation also
has excellent adhesion to many common construction substrates. Some
examples are in Table 4.
| Table 4
-Adhesion of NU-ROOF Elastomeric to Common Construction
Substrates |
|
|
|
|
Peel Adhesion (lb./in.) |
| Substrate |
Dry (1) |
Wet (2) |
| Polyurethane
Foam |
5.0 cp |
3.5 cp |
| Galvanized Steel |
5.0 cp |
2.0 cp |
| White Pine |
6.0 cp |
0.5
A |
| APP Modified Bitumen |
1.3 |
0.4 A |
| Asphalt Shingles |
1.5
A |
0.5 A |
| A = Adhesive Failure |
| CP = Cohesive Peak Failure |
(1)Sample cured two
weeks at 75"F125"C and 50% relative humidity and tested.
(2) Sample cured two weeks at 75"F/25"C and 50% relative humidity
and then immersed in water for one week and tested while wet.
Safe Handling Information
Based on final composition, NU-ROOF elastomeric acrylics are not
expected to be acutely toxic. There may be a slight moderate skin, eye,
or respiratory irritant.
NU-ROOF Material Safety Data Sheets (MSDS)
contain pertinent data that you may need to protect your employees and
customers against any known health or safety hazards associated with our
products.
Under the OSHA Hazard Communication standard, workers must
have access to and understand MSDS on all hazardous substances to which
they are exposed. Thus, it is important that you provide appropriate
training and information to your employees and make sure they have
available to them MSDS on any hazardous products in their workplace.
MSDS SHEET: Click Here
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